GX1000/1500/2000 Sugarcane Juicer Machine丨High-efficiency Sugarcane Pressing Equipment for Fiber and Juice Separation

GX1000 Sugarcane Juicer Machine

Number of Rollers: 3
Roller Width: 350 mm
Roller Diameter: 230 mm
Design Speed: 15–20 RPM
Motor Power: 22 kW
Production Capacity: 40–60 tons/day
Sugar Yield per Ton: 110–130 kg
Weight: 2800 kg
Dimensions: 2500×1400×1000 mm

GX1500 Sugarcane Juicer Machine (3 Rollers)

Number of Rollers: 3
Roller Width: 610 mm
Roller Diameter: 320 mm
Design Speed: 15–20 RPM
Motor Power: 450 kW
Production Capacity: 80–150 tons/day
Sugar Yield per Ton: 110–130 kg
Weight: 4200 kg
Dimensions: 2900×1810×1310 mm

GX1500 Sugarcane Juicer Machine (5 Rollers)

Number of Rollers: 5
Roller Width: 610 mm
Roller Diameter: 320 mm
Design Speed: 15–20 RPM
Motor Power: 450 kW
Production Capacity: 80–150 tons/day
Sugar Yield per Ton: 120–140 kg
Weight: 6400 kg
Dimensions: 3440×2000×1410 mm

GX2000 Sugarcane Juicer Machine

Number of Rollers: 3
Roller Width: 800 mm
Roller Diameter: 450 mm
Design Speed: 15–20 RPM
Motor Power: 450 kW
Production Capacity: 150–200 tons/day
Sugar Yield per Ton: 110–130 kg
Weight: 10000 kg
Dimensions: 3685×2400×1610 mm

The sugarcane juicer is the core equipment for sugarcane juice extraction. Its structural design centers on efficient pressing and stable operation, and it is mainly composed of the following parts:
Pressing Roller System:
Three rollers are arranged in a three-dimensional “pin” (品) configuration (top roller, front roller, and rear roller). The roller surfaces are equipped with circumferential ribs and juice-discharge grooves. Some models also feature involute helical teeth on the roller surface to enhance the crushing and tearing capability of sugarcane and improve juice-extraction efficiency. The rollers are typically made of high-strength wear-resistant alloy or ductile cast iron, providing excellent durability.

Transmission and Drive Device:
A transmission gear is installed at the end of the top roller shaft. The motor drives the rollers through a reduction mechanism, enabling the three rollers to rotate synchronously at the same speed, ensuring a continuous and stable pressing process.

Frame and Supporting Structure:
The frame is made of ductile cast iron, providing rigid support to ensure stable roller clearance (adjustable according to sugarcane fiber content). The frame also integrates a juice-collection trough and a fiber-juice separation channel.

With its compact structure, high juice-extraction efficiency, and strong adaptability, the sugarcane juicer is not only a core piece of equipment in the sugar-processing industry but is also widely used in small and medium-scale commercial applications and in the processing of special materials. Its technical design effectively balances production capacity, energy consumption, and maintenance costs.

The structure of a juicer:

 A sugarcane juicer consists of a pressing body, gears, a drive shaft, a reduction gearbox, and a hydraulic station.

Preparations Before Operation

Before use, carefully read the instruction manual, check and tighten all bolts, and fill in the required oils.

1. Add No. 320 gear oil to the reducer. The viscosity should be above 92, and the oil quantity should be about 40 kg (immersing the lower part of the bearing by 1 cm).

2. Add No. 2 lithium-based grease to the electric grease pump. (Note: Do not use grease containing particles or impurities when filling the pump container, otherwise the oil pipe may become clogged.) After powering on, the electric grease pump will continuously inject grease for 20–30 minutes until sufficient lubrication is achieved. After confirming that all six roller seats have grease, reset the grease pump injection cycle. It is recommended to set the rest time to 1 hour and the injection time to 10 minutes.

3. Add high-viscosity gear oil to the gear oil box, immersing the lowest gear by about 1.5 cm. Rotate the belt so the gears are lubricated. (Higher viscosity and higher concentration will produce the best results.)

4. Add No. 46 anti-wear hydraulic oil to the hydraulic station, requiring approximately 45 liters. Set the pressure to an upper limit of 14 MPa and a lower limit of 10 MPa.

5. After filling the oil, start the machine for a break-in run. Spray water onto all three rollers for cooling, and allow the break-in to run for 20 minutes. After the break-in, check and tighten the screws on all five comb pull rods before operating the machine.

6. Adjust the roller clearance after observing the pressing results.

7. After connecting the hydraulic station oil pipes and adding hydraulic oil, connect the power to start the machine. The pressure can initially be set to an upper limit of 14 MPa and a lower limit of 12 MPa. The maximum pressure is 18 MPa.

8. Add No. 2 grease to the electric grease pump. Instructions are provided on the back of the pump casing. The grease pump pipes connecting to the juicer can be cut and installed according to the required on-site length.

Installation diagram